China Custom OEM Cast Iron Aluminum Alloy Die Casting Industrial Belt Pulley pulley and belt

Product Description

Stone/Rock/Mining Crusher Spare Parts Jaw/Cone/Impact/VSI Crusher Parts
We provide crusher spare parts for many band of crushing plants. 

We provide replacement parts for many brands of crushing plants. like, manganese liners,cone crusher mantle and concave(bowl liner), hsi bars and liners, blow bars, side liners, jaw liners, jaw plates, teeth plates, VSI wear parts, etc, for jaw crusher, cone crusher, impact crusher, VSI sand maker, etc.

We can provide custom casting service, based on the drawings from the clients.
We will make wooden mould, and sand cast the parts, after a series processes, you will get high quality wear parts in high manganese matching your machines. 
1-Introduction of Jaw Crusher Parts
Jaw plate is manufactured with super high manganese steel, therefore it has a service life 50~100% longer than those made of traditional high manganese steel. Every model of PE series jaw crushers is tested for shock, stress, strain, thermal loading, deformation, vibration and noise under a wide range of load conditions. The special processing techniques ensure that our jaw plate has leading performance:
1)Using cold processing hardening technology, the hardness is improved.
2)Water toughening technology to avoid making the performance poor during the process of natural phase change.

2- Introduction of Cone Crusher Parts
which is designed to protect the Cone Crusher, thus improves the working life.We supply high qualified concave in high Cr, Mo, alloy steel for Cone Crusher.
Cone Crusher Parts 
1. Spare parts for Cone Crusher.
2. Be used in manganese steel
3. We can do as per customer’s requirements.
We manufacture an extensive range of wear and spare parts in China for the worlds most popular crushing brands, like the spare parts for the below crushers.

Crusher type Model Spare parts
Cone   crusher HP100, HP200, HP300, HP400, HP500, HP4, HP5, GP100, GP200, GP300, GP550, GP11 Bowl liner, mantle
H2800, H3800, H4800, H6800, H7800, H8800, S2800, S3800, S4800, S6800
4FT.Standard, 4-1/4FT.Short head , 5-1/2FT.Standard

Features of cone crusher wear parts :
1) Material: high manganese steel:Mn13Cr2, Mn18Cr2, etc;
2) Use: Machinery in metal recovery smash, mine, metallurgy, chemical industry, cement, petroleum etc.
3) Production quality testing: High frequency infrared carbon & sulfur analyzer, Metallographic microscope, Machinery performance testing equipment, Hardness testing equipment, Ultrasonic inspection equipment
4) Easy installation: The anti-abrasion block is a semi-permanent part, which is easy for replacement.
Chemical composition of cone crusher wear parts

Code Elem C Mn Si Cr Mo P S
ZGMn13-1 1-1.45 11-14 0.3-1 ≤0.09 ≤0.04
ZGMn13-2 0.9-1.35 11-14 0.3-1 ≤0.09 ≤0.04
ZGMn13-3 0.9-1.35 11-14 0.3-0.8 ≤0.09 ≤0.04
ZGMn13-4 0.9-1.3 11-14 0.3-0.8 1.5-2 ≤0.09 ≤0.04
ZGMn13-5 0.75-1.3 11-14 0.3-1 0.9-1.2 ≤0.09 ≤0.04

3-Introduction of Impact Crusher Parts
Blow bar Made by high wear-resisting material:high chrome cast-iron and high-manganese steel.
We manufacture an extensive range of wear and spare parts in China for the worlds most popular crushing brands.
 
Chemical composition of Impact Crusher Parts

NO. chemical composition % HRC
C Si Mn Cr Mo Na Cu P S
KmTBCr4Mo 2.5-3.5 0.5-1.0 0.5-1.0 3.5-4.5 0.3-0.5 ≤0.15 ≤0.10 ≥55
KmTBCr9Ni5Si2 2.5-3.6 1.5-2.2 0.3-0.8 8.0-10.0 0-1.0 4.5-6.5 4.5-6.5 ≥58
KmTBCr15Mo 2.8-3.5 ≤1.0 0.5-1.0 13-18 0.5-3.0 0-1.0 0-1.0 ≤0.10 ≤0.06 ≥58
KmTBCr20Mo 2.0-3.3 ≤1.2 ≤2.0 18-23 ≤3.0 ≤2.5 ≤1.2 ≥60
KmTBCr26 2.3-3.3 ≤1.2 ≤1.0 23-30 ≤3.0 ≤2.5 ≤2.0 ≥60

Crusher Wear Parts

 

After-sales Service: One Year
Warranty: One Year
Certification: ISO 9001:2008
Standard: AISI, GB, ASTM, DIN
Surface Treatment: Without Processing
Manufacturing Process: Casting
Samples:
US$ 200/Piece
1 Piece(Min.Order)

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Customization:
Available

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aluminum pulley

How do aluminum pulleys contribute to the efficiency of garage doors and gates?

Aluminum pulleys play a significant role in enhancing the efficiency of garage doors and gates. They contribute to the smooth operation, reliable performance, and overall functionality of these systems. Here is a detailed explanation of how aluminum pulleys contribute to the efficiency of garage doors and gates:

  • Smooth Movement: Aluminum pulleys enable smooth movement of the garage doors and gates. They are responsible for transferring the rotational motion from the opener or motor to the cables or belts that lift and lower the doors or gates. The low friction and lightweight nature of aluminum pulleys reduce resistance and enhance the smoothness of the movement, ensuring that the doors or gates open and close effortlessly, with minimal noise and vibration.
  • Reduced Wear and Tear: Aluminum pulleys help minimize wear and tear on the garage door or gate components. By providing a point of contact for the cables or belts, they distribute the load evenly, preventing localized stress or strain. The smooth rotation of aluminum pulleys reduces friction and minimizes the wear on the cables, belts, and other moving parts. This extends the lifespan of the components and reduces the frequency of maintenance or replacement, contributing to the overall efficiency of the garage doors and gates.
  • Noise Reduction: Aluminum pulleys contribute to noise reduction in garage doors and gates. The lightweight construction of aluminum pulleys, combined with their smooth operation, helps minimize vibrations and noise during the opening and closing process. This is particularly beneficial in residential areas where noise control is important, allowing for quieter operation and enhanced user experience.
  • Corrosion Resistance: Aluminum pulleys offer corrosion resistance, which is advantageous for garage doors and gates installed in outdoor or high-humidity environments. The resistance to corrosion ensures that the pulleys can withstand exposure to moisture, rain, and other environmental factors without deteriorating or affecting their performance. This contributes to the long-term efficiency and durability of the garage doors and gates, reducing the need for frequent maintenance or replacement.
  • Lightweight and Easy Installation: The lightweight nature of aluminum pulleys simplifies the installation process of garage doors and gates. It makes handling and maneuvering the pulleys easier, reducing the time and effort required for installation. The ease of installation not only enhances the efficiency of the initial setup but also facilitates any future adjustments or repairs that may be necessary.
  • Compatibility with Various Door and Gate Systems: Aluminum pulleys are compatible with various garage door and gate systems, including those that utilize cables, belts, or chains for operation. Their design allows for easy integration into different configurations and mechanisms, providing flexibility and compatibility with a wide range of garage door and gate systems. This ensures that aluminum pulleys can contribute to the efficiency of different types of doors and gates, regardless of their specific design or operation.

In conclusion, aluminum pulleys significantly contribute to the efficiency of garage doors and gates by enabling smooth movement, reducing wear and tear, minimizing noise, offering corrosion resistance, facilitating easy installation, and providing compatibility with various door and gate systems. The lightweight and durable nature of aluminum pulleys ensures reliable performance and long-term efficiency, enhancing the overall functionality and user experience of garage doors and gates.

aluminum pulley

Are there any limitations or temperature constraints with aluminum pulleys?

While aluminum pulleys offer numerous benefits, they do have some limitations and temperature constraints that should be taken into consideration. Here is a detailed explanation of these limitations and temperature constraints:

  • Temperature Limitations: Aluminum pulleys have a relatively low melting point compared to other metals. The melting point of aluminum is around 660 degrees Celsius (1220 degrees Fahrenheit). Therefore, they are not suitable for applications that involve extremely high temperatures, such as in certain industrial or high-temperature manufacturing processes. Exposing aluminum pulleys to temperatures above their melting point can cause deformation, structural failure, or even complete melting of the pulley.
  • Thermal Expansion: Aluminum has a relatively high coefficient of thermal expansion. This means that aluminum pulleys will expand and contract more significantly with temperature changes compared to pulleys made of materials with lower coefficients of expansion. In applications where precise dimensional stability is crucial, such as in high-precision machinery or systems with tight tolerances, thermal expansion of aluminum pulleys should be carefully considered and accounted for in the design and operation.
  • Strength at Elevated Temperatures: The mechanical strength of aluminum decreases as the temperature rises. At elevated temperatures, aluminum pulleys may experience reduced load-bearing capacity and lower resistance to deformation or failure. Therefore, in applications where high mechanical strength is required at elevated temperatures, alternative materials with better high-temperature performance, such as steel or heat-resistant alloys, may be more suitable.
  • Corrosion: While aluminum exhibits good corrosion resistance in many environments, it is not immune to corrosion. Aluminum pulleys can be susceptible to corrosion in certain conditions, particularly in the presence of saltwater, acidic or alkaline solutions, and harsh chemicals. Corrosion can weaken the pulley and compromise its performance. Proper protective measures, such as coatings or anodizing, can be applied to mitigate the risk of corrosion and enhance the pulley’s durability.
  • Compatibility: Aluminum pulleys may not be compatible with certain belts or materials in specific applications. Some belts or materials may cause excessive wear, friction, or slippage when in contact with aluminum surfaces. It is important to consider the compatibility between the aluminum pulleys and the mating components to ensure optimal performance and avoid premature wear or failure.

While aluminum pulleys offer many advantages, it is essential to consider their limitations and temperature constraints. These include temperature limitations, thermal expansion, reduced strength at elevated temperatures, susceptibility to corrosion, and compatibility issues with certain belts or materials. By understanding these limitations, appropriate design considerations and material choices can be made to ensure the effective and reliable use of aluminum pulleys in specific applications.

aluminum pulley

How does the weight of aluminum pulleys impact their use in lightweight systems?

The weight of aluminum pulleys plays a significant role in their use in lightweight systems. The lightweight nature of aluminum pulleys offers several advantages and impacts their application in lightweight systems. Here is a detailed explanation of how the weight of aluminum pulleys impacts their use in lightweight systems:

  • Reduced System Weight: Aluminum pulleys contribute to reducing the overall weight of lightweight systems. As aluminum is significantly lighter than materials such as steel or iron, using aluminum pulleys instead of heavier alternatives helps to minimize the weight of the system. This reduction in weight is particularly beneficial in lightweight systems where weight reduction is a priority, such as portable or handheld devices, aerial equipment, or applications where the weight of the system directly affects performance or ease of use.
  • Improved Portability: The lightweight nature of aluminum pulleys enhances the portability of lightweight systems. Systems that incorporate aluminum pulleys can be easily transported, carried, or repositioned due to the reduced weight. This is advantageous in applications where mobility and portability are essential, such as portable lifting equipment, recreational gear, or equipment used in remote or inaccessible locations. The use of aluminum pulleys allows for easier handling and maneuverability of lightweight systems, facilitating their transportation and deployment.
  • Energy Efficiency: The weight reduction achieved by using aluminum pulleys in lightweight systems contributes to improved energy efficiency. Lighter systems require less energy to operate and move, resulting in energy savings. For example, in mechanical systems or conveyors, the reduced weight of aluminum pulleys reduces the amount of energy required for rotation or movement. This energy efficiency is beneficial in applications where power sources are limited, or where reducing energy consumption is a priority for sustainability and cost-effectiveness.
  • Reduced Strain on Components: The lighter weight of aluminum pulleys reduces the strain on other components and materials within the lightweight system. When compared to heavier alternatives, aluminum pulleys exert less force and stress on connecting structures, cables, ropes, or supporting frameworks. This reduced strain helps to extend the lifespan of the system and its components, minimizing the risk of premature wear, fatigue, or failure. It also allows for the use of lighter and more cost-effective supporting materials, further enhancing the efficiency and cost-effectiveness of lightweight systems.
  • Ease of Installation and Maintenance: Aluminum pulleys’ lightweight construction simplifies the installation and maintenance processes in lightweight systems. The reduced weight makes it easier for workers to handle and position the pulleys during installation or when performing maintenance tasks. This ease of handling improves the efficiency and safety of installation procedures, reduces the risk of strain or injury to workers, and minimizes the time and effort required for maintenance or repairs. The lightweight nature of aluminum pulleys enhances the overall usability and accessibility of lightweight systems during their lifecycle.

In summary, the weight of aluminum pulleys significantly impacts their use in lightweight systems. The lightweight construction of aluminum pulleys reduces the overall weight of the system, improves portability, enhances energy efficiency, reduces strain on components, and facilitates installation and maintenance processes. These factors make aluminum pulleys a preferred choice in lightweight systems where weight reduction, mobility, energy efficiency, and ease of handling are important considerations.

China Custom OEM Cast Iron Aluminum Alloy Die Casting Industrial Belt Pulley   pulley and belt	China Custom OEM Cast Iron Aluminum Alloy Die Casting Industrial Belt Pulley   pulley and belt
editor by CX

2023-10-12