China factory OEM ODM Customized Aluminum Die Casting Housing of Belt Tension Pulley pulley and belt

Product Description

 

Company Profile

Hongxin is IATF16949 ceritficated and professional in designing and manufacturing molds,producing prototype, precision high-pressure aluminum alloy die casting parts,zinc alloy high-pressure die casting parts, precision CNC parts and precision plastic injection parts.

Product Description

Technical parameters Aluminum alloy die casting: ADC12/A360/A380/Alsi9cu3/Alsi12Cu1Fe/Alsi12Fe
Zinc alloy die casting:ZA3#,ZA5#,ZA8#
Plastic injection: PA6/PA66/ABS/PC/POM/PE
Aluminum alloy profile extrusion: 6061/6063/6082/7075
CNC machining and Turnning: 6061/6063/5052
Part Weight: From 10g to 50000g
Manufacture Process Drawing/Sample→Mold→Die casting→Deburring → Polishing→CNC Machining→Surface Finishing→ Assembly →Quality Inspection→Packaging→Delivery
Equipment Cold chamber die casting machine:180T/280T/350T/500T/800T/1250T
Injection machines: 88T/128T/160T/250T/380T/500T
CNC centers, CNC turning, CNC lathes, electrical pulse, line cutting, milling, drilling, grinding
Surface Treatment Trimming, Deburring,Polishing, Shot blasting, Sandblasting,Tumbling, Powder coating, Anodizing, Chrome, Electrophoresis, Passivation, Chemical coating
Software Pro-e/Solid work/UG/Auto CAD/CATIA
Products Application Automotive, Electric Motor, Light, Motorcycle,Bicycle, Power tool, Telecommunication, Gas Meter, Home Appliance Equipment, Compressors, Flow Meters, Pumps, Valves, Traffic Equipment, etc.

Our Advantages

  • Direct manufacturer, lower cost and quicker feedback
  • Specialist in prototyping, help you fast verify your design
  • Specialist in low quantity orders (no MOQ requirement for aluminum CNC parts)
  • Specialist in one-step production services from designing to assembly

Facility capability

 

 

Samples

 

FAQ

 

Q1. Where is your company?
A:Our company is located in HangZhou City, ZHangZhoug province, which is known as the hometown of mold
Q2. Are you a factory or trading company?
A: We are a direct and professional factory and specialized in die casting industry since 2011.
Q3.Can your company make by sample?
A: Yes, we can make by both the sample and drawing.
Q4. What do I need to provide if I want to customize products and get a offer?
A: You can send 2D & 3D drawing(.step/.stp/.igs/.dwg is prefer) or samples and detailed requirement to our team.
Q5. What’s the process of Customizing product?
A: 1. Design of product drawings/samples. 2. Confirm the drawing with the customer. 3. Make the mold.  4. Send sample to customer for approval. 5. Receive confirmation from customer and series production. 6. Quality inspection 7. Packing and shipping.
Q6. Can your company make the mold?
A: Yes, design mold and make mold and fixture by ourselves.
Q7. Your company’s yearly production capacity?
A: 200 set of molds, 5 Million die casting parts and aluminum extrusion parts, 1 Million plastic injection parts
Q8. What is the minimum order quantity?
A:No MOQ for aluminum CNC parts. Low MOQ can be provided to help you test market.
Q9. How long is the lead time?
A: Depends on the order quantity. 1 week for prototypes,Normally 3-7 weeks for mold, 2-4 weeks for series production parts.
Q10. How do you package the products?
A: Bubble bag – Carton Box – Wooden pallet. Special packaging method can be accepted.
Q11. What is the payment method?
A: T/T, WEST UNION, PAYPAL.
Q12.How is the quality?
A: Strict control before shipment.
Q13: What if I got some defective products?
A:If you find any defective products, we will exchange good products or refund you immediately. If you have any questions, please feel free to contact us.

 

Die Casting Machine Type: Cold Chamber Die Casting Machine
Die Casting Method: Precision Die Casting
Application: Auto Parts
Machining: CNC Machining
Material: Aluminum Alloy
Surface Preparation: Spray Coating
Samples:
US$ 5/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

aluminum pulley

Can aluminum pulleys withstand outdoor or marine environments?

Yes, aluminum pulleys can withstand outdoor and marine environments, thanks to their inherent properties and corrosion resistance. Here is a detailed explanation of how aluminum pulleys perform in outdoor and marine environments:

  • Corrosion Resistance: Aluminum is known for its excellent corrosion resistance. When exposed to outdoor or marine environments, where pulleys may come into contact with moisture, humidity, saltwater, or other corrosive elements, the natural oxide layer that forms on the surface of aluminum acts as a protective barrier. This oxide layer prevents further corrosion and protects the underlying metal, allowing aluminum pulleys to withstand the corrosive effects of these environments.
  • Marine-grade Aluminum: In marine environments, where exposure to saltwater and salt spray is prevalent, marine-grade aluminum is often used for pulleys. Marine-grade aluminum alloys, such as 5052 or 6061, offer enhanced corrosion resistance and are specifically designed to withstand the harsh conditions encountered in marine applications. These marine-grade alloys provide additional protection against corrosion, making them suitable for pulleys used in marine environments.
  • Sealing and Coating Options: To further enhance the corrosion resistance of aluminum pulleys in outdoor or marine environments, additional sealing or coating options can be applied. For example, pulleys can be anodized, which involves creating a thicker and more durable protective oxide layer on the aluminum surface. Anodizing provides a higher level of corrosion resistance and improves the pulleys’ ability to withstand outdoor or marine conditions.
  • Proper Maintenance: While aluminum pulleys are inherently corrosion-resistant, proper maintenance is still important for their longevity in outdoor or marine environments. Regular cleaning and inspection can help remove dirt, salt residue, or other contaminants that may accumulate on the pulleys. Additionally, lubrication of pulley bearings or moving parts can ensure smooth operation and prevent potential issues caused by friction or wear.
  • Consideration of Design and Materials: When using aluminum pulleys in outdoor or marine environments, it is essential to consider the specific design and materials used in their construction. The pulleys should be designed to withstand the expected loads, forces, and environmental conditions. Additionally, the choice of aluminum alloy and any additional coatings or treatments should be selected based on the specific requirements of the outdoor or marine environment to ensure optimal performance and longevity.

In summary, aluminum pulleys can indeed withstand outdoor and marine environments due to their corrosion resistance and appropriate material selection. The inherent corrosion resistance of aluminum, coupled with the use of marine-grade alloys and potential sealing or coating options, allows aluminum pulleys to perform reliably in these demanding environments. Proper maintenance and consideration of design and materials further contribute to their durability and ability to withstand outdoor or marine conditions.

aluminum pulley

How are aluminum pulleys used in the aerospace and aviation industries?

In the aerospace and aviation industries, aluminum pulleys are utilized in various applications due to their advantageous properties. Here is a detailed explanation of how aluminum pulleys are used in the aerospace and aviation industries:

  • Control Systems: Aluminum pulleys play a vital role in control systems of aircraft. They are used in flight control mechanisms, such as ailerons, elevators, rudders, and flaps. By connecting control cables or rods to the control surfaces, aluminum pulleys facilitate the transmission of pilot input to control the aircraft’s movement and stability.
  • Landing Gear: Aluminum pulleys are employed in the landing gear systems of aircraft. They assist in the extension and retraction of landing gear assemblies, allowing for smooth and controlled deployment of landing gear during takeoff and landing operations. Aluminum pulleys in landing gear systems are subjected to high loads and must be durable and reliable.
  • Actuation Systems: Aluminum pulleys are utilized in actuation systems for various aircraft components, including wing flaps, slats, spoilers, and thrust reversers. These pulleys help convert the linear motion of hydraulic or electric actuators into the desired angular movement of the control surfaces, enabling precise control of aerodynamic features during different flight phases.
  • Cable Routing: Aluminum pulleys are employed in cable routing systems within aircraft structures. They guide control cables, wiring harnesses, and other vital cables throughout the aircraft. Aluminum pulleys ensure proper cable alignment, prevent chafing or snagging, and facilitate smooth cable movement for efficient and reliable operation of various onboard systems.
  • Engine Systems: Aluminum pulleys find applications in engine systems of aircraft. They are used in auxiliary systems such as generators, engine controls, and accessory drives. Aluminum pulleys help transfer power from the engine to drive auxiliary components, ensuring proper functioning of systems critical for aircraft operation.
  • Lightweight Construction: The lightweight nature of aluminum makes it an ideal material for pulleys used in aerospace and aviation. Aluminum pulleys help reduce overall weight, contributing to fuel efficiency and payload capacity. The weight savings achieved with aluminum pulleys can have a positive impact on aircraft performance, range, and operating costs.

Aluminum pulleys play a significant role in the aerospace and aviation industries, supporting critical functions such as flight control, landing gear operation, actuation systems, cable routing, and engine systems. Their lightweight construction, durability, and reliability make them well-suited for use in aircraft where weight reduction, precision, and safety are paramount.

aluminum pulley

How is aluminum used in the construction of pulleys?

In the construction of pulleys, aluminum is utilized in various ways to take advantage of its unique properties. Aluminum is a lightweight and versatile material that offers several benefits when used in pulley construction. Here is a detailed explanation of how aluminum is used in the construction of pulleys:

  • Pulley Body: The main body or frame of the pulley can be constructed entirely from aluminum. Aluminum provides a lightweight yet strong structure that can effectively support the load and handle the forces involved in pulley operations. The aluminum pulley body is typically precision-machined or cast to achieve the desired shape, dimensions, and grooves for the cable or rope.
  • Grooves and Sheaves: Aluminum is well-suited for forming grooves or sheaves in pulleys. These grooves provide a channel for the cable or rope to sit in, ensuring proper alignment and preventing slippage. Aluminum sheaves can be machined or cast with precision to create smooth and precise grooves that optimize the performance of the pulley. The lightweight nature of aluminum sheaves also reduces the rotational inertia, allowing for more efficient operation.
  • Bearings and Bushings: Aluminum is often used for the housing or components of bearings and bushings within the pulley assembly. These bearings and bushings provide smooth rotation and reduce friction between the pulley body and the axle or shaft. The aluminum housing offers durability, corrosion resistance, and compatibility with lubricants, ensuring reliable and low-friction operation of the pulley.
  • Fasteners and Hardware: Aluminum fasteners, such as screws or bolts, can be used to secure various components of the pulley assembly. Aluminum hardware provides lightweight and corrosion-resistant connections, ensuring the integrity of the pulley structure. The use of aluminum fasteners also helps to prevent galvanic corrosion when combined with other aluminum components.
  • Surface Treatments: Aluminum pulleys may undergo surface treatments to enhance their performance and durability. For example, anodizing is a common surface treatment for aluminum pulleys. It involves creating a protective oxide layer on the surface of the aluminum by electrochemical means. Anodization improves the corrosion resistance, hardness, and wear resistance of the pulley, extending its lifespan and maintaining its appearance.
  • Integration and Assembly: Aluminum pulleys can be seamlessly integrated with other components or systems in construction and machinery. Aluminum’s compatibility with different materials, such as steel, allows for easy assembly and integration into larger systems. The lightweight nature of aluminum pulleys simplifies installation and reduces the overall weight of the system, contributing to energy efficiency and ease of handling.

In summary, aluminum is used in the construction of pulleys for various purposes, including the main body or frame, grooves and sheaves, bearings and bushings, fasteners and hardware, surface treatments, and integration with other components. By leveraging the lightweight and versatile properties of aluminum, pulleys can be designed to be durable, corrosion-resistant, and efficient in their operation.

China factory OEM ODM Customized Aluminum Die Casting Housing of Belt Tension Pulley   pulley and belt	China factory OEM ODM Customized Aluminum Die Casting Housing of Belt Tension Pulley   pulley and belt
editor by CX

2023-10-05