China Hot selling Customized Pulley Wheel Aluminum Zinc Alloy Die Casting Process with Anodized idler pulley

Product Description

                                                  OEM PRESSURE DIE CASTING

Product Description

1.Details

Material     Aluminum alloy,Zinc alloy,Zamak,Brass,Bronze
Technology     Pressure casting, Die casting,Low pressure casting
Surface treatment     Sand blast,polishing,painting,powder coating
Casting  Machine     tons 
Fabrication     Drawing design→Mold making→Smelting&alloying→QC→Die casting→remove burrs
    →QC→Surface treatment→QC→Packing→QC→Shipping→After Sale Service
Deep Processing     CNC / Cutting / Punching / Checking / Tapping / Drilling / Milling
Certification   1. ISO9001-2008/ISO 9001:2008;
  2. GB/T28001-2001(including all the standard of OHSAS18001:1999);
  3. GB/T24001-2004/ISO 14001:2004;
MOQ   As customer’s. 1000pcs or Half ton
Payment    T/T: 50% deposite, the balance will be paid before delivery;
Delivery  time   1.Mould: 30-35 days
   2.Bulk Order: 30-40 days
OEM    Available.

Installation Instructions

2.Die casting technology 


Surface finish

3.Surface treatment

Quality inspection

4.Quality inspection

In order to ensure the quality of the orders, our independent QC members to carry out strict inspection at each stage:   
(1) Inspection in-house and third party.  
(2) All the products are strictly inspected by operator and skilled QC with record put down. 
(3) Universal inspection tools: hardness tester, height ruler etc.

5.Package

6.About us

HangZhou Xihu (West Lake) Dis. Machinery Co., Ltd. Jointly manufactures and exports a variety of casting products for architectural, automotive, mechanical parts. We export to more than 20 countries on 6 continents and have been doing so for more than 10 years.
Our main product line includes sand casting, precision casting, die casting, forging, stamping, welding and CNC machining. Materials vary from grey iron, ductile iron, bronze, aluminum, steel, stainless steel, and so on.

We have a strong and highly efficient R&D team which can design and make OEM/ODM products according to your ideas and samples.
Moreover, in order to ensure the quality of the orders, our independent QC members to carry out strict inspection at each stage:
(1) Incoming material inspection
(2) Inspection of work-in-progress
(3) Finished product inspection
(4) Random warehouse inspections
All of our operations are strictly compliant with ISO 9001: 2008 guidelines
We own automated casting lines, CNC machining, CMM inspection, spectrometers and MT testing equipment, X-ray.
To benefit from our strong OEM/ODM capabilities and considerate services, contact us today. We will sincerely create and share success with all clients.
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Die Casting Machine Type: Hot Chamber Die Casting Machine
Die Casting Method: Precision Die Casting
Application: Machinery Parts
Machining: Machining Center
Material: Aluminum Alloy
Surface Preparation: Polishing
Samples:
US$ 5/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

aluminum pulley

What maintenance procedures are required to keep aluminum pulleys in good condition?

Maintaining aluminum pulleys in good condition requires regular maintenance procedures to ensure optimal performance and longevity. Here is a detailed explanation of the maintenance procedures required to keep aluminum pulleys in good condition:

  • Cleaning: Regular cleaning is essential to remove dirt, dust, and debris that may accumulate on the pulleys. Use a mild detergent or soap solution and a soft brush or cloth to gently clean the pulleys, ensuring that all surfaces are thoroughly cleaned. Rinse the pulleys with clean water and dry them completely before reinstallation.
  • Inspection: Periodically inspect the aluminum pulleys for any signs of wear, damage, or corrosion. Check for any cracks, dents, or deformations that may affect their performance. Examine the pulley bearings for smooth operation and ensure that they are properly lubricated. If any issues or abnormalities are detected, address them promptly by repairing or replacing the affected pulleys.
  • Lubrication: Proper lubrication of the pulley bearings and moving parts is vital for smooth operation and to prevent friction-related issues. Use a lubricant recommended by the manufacturer and apply it to the bearings as per the specified guidelines. Avoid over-lubrication, as excessive grease or oil can attract dust and debris, potentially affecting the pulley’s performance.
  • Protection against Corrosion: While aluminum pulleys are inherently corrosion-resistant, additional protection can be applied to further enhance their durability. Consider applying a corrosion-resistant coating or treatment, such as anodizing or powder coating, to the pulleys. These protective coatings act as a barrier against corrosion and help maintain the pulleys’ condition, particularly in harsh or corrosive environments.
  • Proper Alignment: Ensure that the aluminum pulleys are properly aligned with the cables, belts, or chains they are connected to. Misalignment can lead to increased wear, noise, and reduced efficiency. Regularly check the alignment and make any necessary adjustments to ensure smooth and precise movement of the pulleys.
  • Regular Maintenance Schedule: Establish a regular maintenance schedule for the aluminum pulleys based on the manufacturer’s recommendations and the specific operating conditions. This may include periodic cleaning, lubrication, and inspection intervals. Adhering to a maintenance schedule ensures that the pulleys receive the necessary care and attention to remain in good condition and perform optimally.

By following these maintenance procedures, aluminum pulleys can be kept in good condition, ensuring their longevity, reliable performance, and overall efficiency. Regular cleaning, inspection, lubrication, protection against corrosion, proper alignment, and adherence to a maintenance schedule are key to maintaining the optimal condition of aluminum pulleys.

aluminum pulley

Can aluminum pulleys be customized for specific machinery and equipment?

Yes, aluminum pulleys can be customized to meet the specific requirements of different machinery and equipment. Here is a detailed explanation of how aluminum pulleys can be customized for specific applications:

  • Design Flexibility: Aluminum is a highly machinable material, allowing for intricate designs and customization. Manufacturers can create aluminum pulleys with various shapes, sizes, and configurations to fit specific machinery and equipment. The design flexibility of aluminum pulleys enables them to accommodate different power transmission systems, belt types, and mounting arrangements.
  • Dimensional Accuracy: Aluminum pulleys can be precisely machined to achieve accurate dimensions. This ensures proper alignment and compatibility with the mating components, such as belts, shafts, or other pulleys. Dimensional accuracy is crucial for smooth operation, efficient power transmission, and minimizing wear or premature failure of the system.
  • Bore and Keyway Options: Aluminum pulleys can be customized with specific bore sizes and keyway configurations to match the shaft dimensions and keying requirements of the machinery or equipment. This allows for secure and precise installation, preventing slippage or misalignment during operation.
  • Surface Finishes: Aluminum pulleys can undergo various surface finishes, such as anodizing or powder coating, to enhance their appearance, protection against corrosion, and durability. The choice of surface finish can be tailored to the specific environmental conditions or aesthetic preferences of the machinery or equipment.
  • Additional Features: Depending on the application, additional features can be incorporated into aluminum pulleys. These features may include timing marks, balancing holes, flanges, or custom grooves for specialized belts. Such customization allows the pulleys to fulfill specific functions or requirements of the machinery or equipment.
  • Material Selection: While aluminum is commonly used for pulleys, it is worth noting that different aluminum alloys possess varying mechanical properties. By selecting the appropriate aluminum alloy, the pulleys can be customized to optimize strength, hardness, or other material characteristics to suit the specific machinery or equipment.

In summary, aluminum pulleys can be customized to match the requirements of specific machinery and equipment. The design flexibility, dimensional accuracy, bore and keyway options, surface finishes, incorporation of additional features, and material selection contribute to the customization of aluminum pulleys. This enables them to seamlessly integrate into diverse systems, ensuring optimal performance, compatibility, and longevity.

aluminum pulley

How is aluminum used in the construction of pulleys?

In the construction of pulleys, aluminum is utilized in various ways to take advantage of its unique properties. Aluminum is a lightweight and versatile material that offers several benefits when used in pulley construction. Here is a detailed explanation of how aluminum is used in the construction of pulleys:

  • Pulley Body: The main body or frame of the pulley can be constructed entirely from aluminum. Aluminum provides a lightweight yet strong structure that can effectively support the load and handle the forces involved in pulley operations. The aluminum pulley body is typically precision-machined or cast to achieve the desired shape, dimensions, and grooves for the cable or rope.
  • Grooves and Sheaves: Aluminum is well-suited for forming grooves or sheaves in pulleys. These grooves provide a channel for the cable or rope to sit in, ensuring proper alignment and preventing slippage. Aluminum sheaves can be machined or cast with precision to create smooth and precise grooves that optimize the performance of the pulley. The lightweight nature of aluminum sheaves also reduces the rotational inertia, allowing for more efficient operation.
  • Bearings and Bushings: Aluminum is often used for the housing or components of bearings and bushings within the pulley assembly. These bearings and bushings provide smooth rotation and reduce friction between the pulley body and the axle or shaft. The aluminum housing offers durability, corrosion resistance, and compatibility with lubricants, ensuring reliable and low-friction operation of the pulley.
  • Fasteners and Hardware: Aluminum fasteners, such as screws or bolts, can be used to secure various components of the pulley assembly. Aluminum hardware provides lightweight and corrosion-resistant connections, ensuring the integrity of the pulley structure. The use of aluminum fasteners also helps to prevent galvanic corrosion when combined with other aluminum components.
  • Surface Treatments: Aluminum pulleys may undergo surface treatments to enhance their performance and durability. For example, anodizing is a common surface treatment for aluminum pulleys. It involves creating a protective oxide layer on the surface of the aluminum by electrochemical means. Anodization improves the corrosion resistance, hardness, and wear resistance of the pulley, extending its lifespan and maintaining its appearance.
  • Integration and Assembly: Aluminum pulleys can be seamlessly integrated with other components or systems in construction and machinery. Aluminum’s compatibility with different materials, such as steel, allows for easy assembly and integration into larger systems. The lightweight nature of aluminum pulleys simplifies installation and reduces the overall weight of the system, contributing to energy efficiency and ease of handling.

In summary, aluminum is used in the construction of pulleys for various purposes, including the main body or frame, grooves and sheaves, bearings and bushings, fasteners and hardware, surface treatments, and integration with other components. By leveraging the lightweight and versatile properties of aluminum, pulleys can be designed to be durable, corrosion-resistant, and efficient in their operation.

China Hot selling Customized Pulley Wheel Aluminum Zinc Alloy Die Casting Process with Anodized   idler pulley	China Hot selling Customized Pulley Wheel Aluminum Zinc Alloy Die Casting Process with Anodized   idler pulley
editor by CX

2024-05-09