China Professional OEM Cast Aluminum Alloy Die Casting Industrial Belt Pulley pulley bearing

Product Description

OEM Cast Aluminum Alloy Die Casting Industrial Belt Pulley

HangZhou CHINAMFG Industry and Trade Co., Ltd. is a comprehensive enterprise integrating metal die-casting production, aluminum alloy high-strength squeeze casting, plastic injection production, and mold R&D and manufacturing. 

Focus on the development of technical services for lightweight equipment, processes and products.
We have successfully provided a complete set of solutions in light alloy precision forming for hundreds of domestic and oversea customers, helping customers solve many production technical problems and achieve value increasement, the industries include automobiles and motorcycles, communications, engineering machinery, aviation, and electronics etc.

Product parameter

Process Aluminum Die casting, Squeeze casting+T6, Zinc Alloy die casting,CNC machining, Turning
Equipment Cold chamber die casting machine:200T/280T/400T/600T/800T/1100T.CNC centers, CNC turning, CNC lathes, electrical pulse, line cutting, milling, drilling, grinding
Material A319, A356, A360, A369, A380, A383, A384, A413, A535, 44300, 44300, 46000, AlSi9Mg, AlSi9Cu3, ADC12, ZL102, ZL104, ZL108, Zamak2,3,5,7 ect.
Squeeze Casting: A356+T6, A356.2+T6, AlSi9Mg+T6, Zl108+T6, AlTi-Alloy+T6
Surface Trimming, Deburring,Polishing, Shot blasting, Sand blasting,Tumbling, Powder coating, Anodizing, Chrome, Zinc, Electrophoresis, Passivation, Chemical coating.
Software Assistance Pro-e/Solid work/UG/Auto CAD/CATIA
Products Application Automotive industry, Bicycle and motorcycle, Door and windows and furniture, Household  appliance, Gas meter, Power tool,LED lighting, Medical instrument parts, ect.

Factory workshop

Product Show 

Our Equipment  
 

-Die-casting equipment (200T-11000T Casting Machine )
-injection molding equipment
-Precision CNC lathes
-Milling machines
-Ultrasonic welding machines
-Avarious auxiliary processing machinery. 

Our New Porcessing Technology -Squeeze Casting 
 

Aluminum alloy Liquid forging also called Squeeze casting. The principle is to fill the molten or semi-molten metal or alloy in the mold cavity, and then apply high pressure to plastically deform the solidified metal. The unsolidified metal is subjected to isostatic pressure and high-pressure solidification occurs at the same time then get the parts or blanks, T6 heat treatment can be performed to obtain high-strength, high-precision parts.

Mechanical properties– Compare with other Casting  
 
Integrated the advantages of forging and Traditional die casting


Our Packing 

Carton + Pallet  / According to Clients Requirement 

Why Choose us ? 

–20 Years Aluminum Die casting Experience .
–Drawings–Mold development–Casting production–Surface treatment one-stop service .
–Manufacture factory with Competitive price , Higher quality .
–Leading domestic aluminum alloy squeeze casting technology . 

FAQ 

1. How can I get the quotation?

Please send us information for quote: drawing, material, weight, quantity and request.

2. If we don’t have drawing, can you make drawing for me?

Yes, we make the drawing of your sample and duplicate the sample.

3. When can I get the sample?

Sample: 15-20days after you start to make mold. The accurate time depends on your product.

4. What is your main order time?

Order time:20-25 days after the payment. The accurate time depends on your product.

5. What is your payment method?

Tooling: 100% TT advanced.

Main order: 50% deposit, balance 50% to be paid before shipment.

6. Which kind of file format you can read?

PDF, ISGS, DWG, STEP, MAX..

 

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Die Casting Machine Type: Cold Chamber Die Casting Machine
Die Casting Method: Precision Die Casting
Application: Auto Parts
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

aluminum pulley

How does the corrosion resistance of aluminum affect its use in pulleys?

The corrosion resistance of aluminum plays a significant role in determining its suitability and durability for use in pulleys. Aluminum exhibits inherent corrosion resistance due to its ability to form a protective oxide layer on its surface. This oxide layer acts as a barrier, preventing further corrosion and protecting the underlying metal. Here is a detailed explanation of how the corrosion resistance of aluminum affects its use in pulleys:

  • Extended Lifespan: The corrosion resistance of aluminum ensures the extended lifespan of pulleys. In various applications, pulleys may be exposed to harsh environments, including high humidity, moisture, chemicals, and corrosive substances. The ability of aluminum to resist corrosion enables pulleys to withstand these challenging conditions without deteriorating or degrading. This results in a longer lifespan for the pulleys, reducing the need for frequent replacements and maintenance.
  • Reliable Performance: Pulleys made from corrosion-resistant aluminum maintain their structural integrity and functional performance over time. The protective oxide layer on the aluminum surface acts as a barrier against corrosion, preventing the formation of rust or other corrosive byproducts. This ensures that the pulleys continue to operate smoothly, with minimal friction and wear, enabling reliable and consistent performance in various applications.
  • Cost Savings: The corrosion resistance of aluminum pulleys contributes to cost savings in the long run. By using corrosion-resistant materials, the need for protective coatings or surface treatments to mitigate corrosion is reduced or eliminated. This reduces the associated costs of applying and maintaining such coatings. Additionally, the extended lifespan and reliable performance of corrosion-resistant aluminum pulleys result in reduced downtime, lower maintenance expenses, and increased overall efficiency, leading to cost savings for the users.
  • Compatibility with Different Environments: Aluminum’s corrosion resistance allows pulleys to be used in a wide range of environments. Whether in outdoor applications exposed to weather elements or indoor settings with humidity or chemical exposure, aluminum pulleys can withstand these conditions without significant corrosion damage. This versatility makes aluminum pulleys suitable for various industries and applications, including fitness equipment, industrial machinery, conveyor systems, and marine equipment.
  • Lower Maintenance Requirements: The corrosion resistance of aluminum pulleys reduces the maintenance requirements associated with their use. Aluminum’s natural resistance to corrosion minimizes the need for frequent inspections, cleaning, and maintenance to prevent or address corrosion-related issues. This saves time, effort, and resources in the upkeep of pulleys, allowing for more efficient and hassle-free operation of the equipment or systems in which they are used.

In conclusion, the corrosion resistance of aluminum is a crucial factor that positively impacts its use in pulleys. It ensures an extended lifespan, reliable performance, cost savings, compatibility with different environments, and lower maintenance requirements. The inherent corrosion resistance of aluminum makes it a preferred material for pulleys, offering durability and longevity in various applications.

aluminum pulley

Can aluminum pulleys be customized for specific machinery and equipment?

Yes, aluminum pulleys can be customized to meet the specific requirements of different machinery and equipment. Here is a detailed explanation of how aluminum pulleys can be customized for specific applications:

  • Design Flexibility: Aluminum is a highly machinable material, allowing for intricate designs and customization. Manufacturers can create aluminum pulleys with various shapes, sizes, and configurations to fit specific machinery and equipment. The design flexibility of aluminum pulleys enables them to accommodate different power transmission systems, belt types, and mounting arrangements.
  • Dimensional Accuracy: Aluminum pulleys can be precisely machined to achieve accurate dimensions. This ensures proper alignment and compatibility with the mating components, such as belts, shafts, or other pulleys. Dimensional accuracy is crucial for smooth operation, efficient power transmission, and minimizing wear or premature failure of the system.
  • Bore and Keyway Options: Aluminum pulleys can be customized with specific bore sizes and keyway configurations to match the shaft dimensions and keying requirements of the machinery or equipment. This allows for secure and precise installation, preventing slippage or misalignment during operation.
  • Surface Finishes: Aluminum pulleys can undergo various surface finishes, such as anodizing or powder coating, to enhance their appearance, protection against corrosion, and durability. The choice of surface finish can be tailored to the specific environmental conditions or aesthetic preferences of the machinery or equipment.
  • Additional Features: Depending on the application, additional features can be incorporated into aluminum pulleys. These features may include timing marks, balancing holes, flanges, or custom grooves for specialized belts. Such customization allows the pulleys to fulfill specific functions or requirements of the machinery or equipment.
  • Material Selection: While aluminum is commonly used for pulleys, it is worth noting that different aluminum alloys possess varying mechanical properties. By selecting the appropriate aluminum alloy, the pulleys can be customized to optimize strength, hardness, or other material characteristics to suit the specific machinery or equipment.

In summary, aluminum pulleys can be customized to match the requirements of specific machinery and equipment. The design flexibility, dimensional accuracy, bore and keyway options, surface finishes, incorporation of additional features, and material selection contribute to the customization of aluminum pulleys. This enables them to seamlessly integrate into diverse systems, ensuring optimal performance, compatibility, and longevity.

aluminum pulley

How is aluminum used in the construction of pulleys?

In the construction of pulleys, aluminum is utilized in various ways to take advantage of its unique properties. Aluminum is a lightweight and versatile material that offers several benefits when used in pulley construction. Here is a detailed explanation of how aluminum is used in the construction of pulleys:

  • Pulley Body: The main body or frame of the pulley can be constructed entirely from aluminum. Aluminum provides a lightweight yet strong structure that can effectively support the load and handle the forces involved in pulley operations. The aluminum pulley body is typically precision-machined or cast to achieve the desired shape, dimensions, and grooves for the cable or rope.
  • Grooves and Sheaves: Aluminum is well-suited for forming grooves or sheaves in pulleys. These grooves provide a channel for the cable or rope to sit in, ensuring proper alignment and preventing slippage. Aluminum sheaves can be machined or cast with precision to create smooth and precise grooves that optimize the performance of the pulley. The lightweight nature of aluminum sheaves also reduces the rotational inertia, allowing for more efficient operation.
  • Bearings and Bushings: Aluminum is often used for the housing or components of bearings and bushings within the pulley assembly. These bearings and bushings provide smooth rotation and reduce friction between the pulley body and the axle or shaft. The aluminum housing offers durability, corrosion resistance, and compatibility with lubricants, ensuring reliable and low-friction operation of the pulley.
  • Fasteners and Hardware: Aluminum fasteners, such as screws or bolts, can be used to secure various components of the pulley assembly. Aluminum hardware provides lightweight and corrosion-resistant connections, ensuring the integrity of the pulley structure. The use of aluminum fasteners also helps to prevent galvanic corrosion when combined with other aluminum components.
  • Surface Treatments: Aluminum pulleys may undergo surface treatments to enhance their performance and durability. For example, anodizing is a common surface treatment for aluminum pulleys. It involves creating a protective oxide layer on the surface of the aluminum by electrochemical means. Anodization improves the corrosion resistance, hardness, and wear resistance of the pulley, extending its lifespan and maintaining its appearance.
  • Integration and Assembly: Aluminum pulleys can be seamlessly integrated with other components or systems in construction and machinery. Aluminum’s compatibility with different materials, such as steel, allows for easy assembly and integration into larger systems. The lightweight nature of aluminum pulleys simplifies installation and reduces the overall weight of the system, contributing to energy efficiency and ease of handling.

In summary, aluminum is used in the construction of pulleys for various purposes, including the main body or frame, grooves and sheaves, bearings and bushings, fasteners and hardware, surface treatments, and integration with other components. By leveraging the lightweight and versatile properties of aluminum, pulleys can be designed to be durable, corrosion-resistant, and efficient in their operation.

China Professional OEM Cast Aluminum Alloy Die Casting Industrial Belt Pulley   pulley bearing	China Professional OEM Cast Aluminum Alloy Die Casting Industrial Belt Pulley   pulley bearing
editor by CX

2024-04-17