China Standard Factory Price Aluminum Gt2 Timing Belt Pulley for Transmission Machine alternator pulley

Product Description

Material

20CrMn5,20CrMnTi,40Cr,Powder deposit,45#steel,42CrMo,Stainless steel and so on as per your requests.

Custom

OEM/ODM

Lead Time

Sample: 20-30 days after deposit received, Batch goods: 30-45days after samples have been approved. Die opening product:7-15days after samples have been approved.It takes 45-60 days to open the mold.

Processing

Forging,Machining,Hobbing,Milling,Shaving,Grinding teeth, inserting teeth, shot blasting, Grinding,Heat treatment……

Heat Treatment

Intermediate frequency, high frequency, tempering, desalinating, carburizing……

Main Machines

CNC gear hobbing machine, CNC gear cutting machine, CNC lathe, CNC gear shaving machine, CNC gear milling machine, CNC gear grinding machine, CNC Grinding Machine….
..

CHINAMFG has been engaged in manufacturing of forgings, castings, heat treatment and CNC machining parts since 1999.  

The products materials have passed EN15714-3.1 certification, covering various grades of: low carbon steel, alloy steel, stainless steel, ductile iron, aluminum alloy, copper alloy, titanium alloy. 

The main processes are: free forging, die forging, rolling ring, high pressure casting, centrifugal casting, normalizing, quenching and tempering, solution treatment, aging treatment, carbonitriding, turning, milling, drilling, grinding, hobbing, high frequency quenching, galvanizing, chrome plating, anodizing, powder spraying and other processes.

Rings and plates dimensions: Max 3000mm, shafts length: Max 12000mm, single piece weight: Max 16 Tons, at the same time we are good at terminal machining of complex products, dimension accuracy: Min 0.01mm, roughness: Min Ra0.6. 

Products can be strictly examined by chemical composition, tensile strength, yield strength, reduction of area, impact at low temperature, intergranular corrosion, hardness, metallographic, NDT, size, static balance etc performance parameter. 

Products are widely used in: aerospace, ships, trains, automobiles, engineering vehicles, chemical industry and petroleum refining, wellheads, x-mas tree equipment, mining machinery, food machinery, hydraulic and wind power generation, new energy equipment etc field. 

Welcome to send: PDF, IGS, STP and other format drawings, of course we could also make material judgment and size survey according to your samples. 

With more than 20 years of manufacturing experience and overseas sales team, we have achieved 100% customer satisfaction. The warranty period of products sold is 365 days. We look CHINAMFG to your consultation and cooperation at any time and common prosperity development.

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Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Soft Tooth Surface
Gear Position: Internal Gear
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Spur Gear
Material: Cast Steel
Samples:
US$ 200/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

aluminum pulley

How does the corrosion resistance of aluminum affect its use in pulleys?

The corrosion resistance of aluminum plays a significant role in determining its suitability and durability for use in pulleys. Aluminum exhibits inherent corrosion resistance due to its ability to form a protective oxide layer on its surface. This oxide layer acts as a barrier, preventing further corrosion and protecting the underlying metal. Here is a detailed explanation of how the corrosion resistance of aluminum affects its use in pulleys:

  • Extended Lifespan: The corrosion resistance of aluminum ensures the extended lifespan of pulleys. In various applications, pulleys may be exposed to harsh environments, including high humidity, moisture, chemicals, and corrosive substances. The ability of aluminum to resist corrosion enables pulleys to withstand these challenging conditions without deteriorating or degrading. This results in a longer lifespan for the pulleys, reducing the need for frequent replacements and maintenance.
  • Reliable Performance: Pulleys made from corrosion-resistant aluminum maintain their structural integrity and functional performance over time. The protective oxide layer on the aluminum surface acts as a barrier against corrosion, preventing the formation of rust or other corrosive byproducts. This ensures that the pulleys continue to operate smoothly, with minimal friction and wear, enabling reliable and consistent performance in various applications.
  • Cost Savings: The corrosion resistance of aluminum pulleys contributes to cost savings in the long run. By using corrosion-resistant materials, the need for protective coatings or surface treatments to mitigate corrosion is reduced or eliminated. This reduces the associated costs of applying and maintaining such coatings. Additionally, the extended lifespan and reliable performance of corrosion-resistant aluminum pulleys result in reduced downtime, lower maintenance expenses, and increased overall efficiency, leading to cost savings for the users.
  • Compatibility with Different Environments: Aluminum’s corrosion resistance allows pulleys to be used in a wide range of environments. Whether in outdoor applications exposed to weather elements or indoor settings with humidity or chemical exposure, aluminum pulleys can withstand these conditions without significant corrosion damage. This versatility makes aluminum pulleys suitable for various industries and applications, including fitness equipment, industrial machinery, conveyor systems, and marine equipment.
  • Lower Maintenance Requirements: The corrosion resistance of aluminum pulleys reduces the maintenance requirements associated with their use. Aluminum’s natural resistance to corrosion minimizes the need for frequent inspections, cleaning, and maintenance to prevent or address corrosion-related issues. This saves time, effort, and resources in the upkeep of pulleys, allowing for more efficient and hassle-free operation of the equipment or systems in which they are used.

In conclusion, the corrosion resistance of aluminum is a crucial factor that positively impacts its use in pulleys. It ensures an extended lifespan, reliable performance, cost savings, compatibility with different environments, and lower maintenance requirements. The inherent corrosion resistance of aluminum makes it a preferred material for pulleys, offering durability and longevity in various applications.

aluminum pulley

What safety considerations should be kept in mind when using aluminum pulleys?

When using aluminum pulleys, it is important to keep several safety considerations in mind to ensure the safe operation of the system. Here is a detailed explanation of the safety considerations that should be kept in mind when using aluminum pulleys:

  • Proper Installation: Ensure that the aluminum pulleys are installed correctly according to the manufacturer’s instructions. Improper installation can lead to misalignment, belt slippage, or other issues that can compromise safety. Follow the recommended torque specifications and use appropriate fasteners to secure the pulleys in place.
  • Weight Capacity: Consider the weight capacity or load-bearing limits of the aluminum pulleys. Ensure that the pulleys are suitable for the intended application and can handle the expected loads. Exceeding the weight capacity of the pulleys can lead to structural failure, posing a safety risk.
  • Maintenance and Inspection: Regularly inspect the aluminum pulleys for signs of wear, damage, or deterioration. Implement a maintenance schedule that includes cleaning, lubrication, and inspection to ensure that the pulleys are in good condition. Address any issues promptly to prevent potential safety hazards.
  • Guarding: In certain applications, it may be necessary to install appropriate guards or protective barriers around the aluminum pulleys. Guards help prevent accidental contact with moving parts, reducing the risk of injuries. Assess the specific requirements of the system and implement suitable guarding measures as needed.
  • Safe Access and Lockout/Tagout: When performing maintenance or repair tasks involving the aluminum pulleys, follow proper lockout/tagout procedures to ensure the system is safely shut down and de-energized. Use appropriate personal protective equipment (PPE) and provide safe access to the pulleys, considering factors such as height, reach, and stability.
  • Training and Operator Awareness: Provide proper training to operators and maintenance personnel regarding the safe use and handling of aluminum pulleys. Ensure that they are aware of potential hazards, proper operating procedures, and emergency protocols. Promote a safety-conscious culture and encourage reporting of any safety concerns or incidents.

By keeping these safety considerations in mind, the risks associated with using aluminum pulleys can be minimized, and the overall safety of the system can be enhanced. Proper installation, adherence to weight capacity limits, regular maintenance and inspection, guarding when necessary, following lockout/tagout procedures, and providing adequate training and awareness contribute to a safe working environment when using aluminum pulleys.

aluminum pulley

What are the advantages of using aluminum pulleys in various applications?

Using aluminum pulleys in various applications offers several advantages due to the unique properties of aluminum. Aluminum is a lightweight and versatile material that provides numerous benefits when utilized in pulleys. Here is a detailed explanation of the advantages of using aluminum pulleys in various applications:

  • Weight Reduction: Aluminum is significantly lighter than materials such as steel or iron commonly used in pulley construction. This weight reduction in aluminum pulleys offers several advantages. It makes them easier to handle during installation, maintenance, or repositioning, reducing the risk of strain or injury to workers. The lightweight nature of aluminum pulleys also reduces the overall weight of the system, resulting in energy savings and improved efficiency.
  • Corrosion Resistance: Aluminum pulleys exhibit excellent corrosion resistance, especially when compared to ferrous metals like steel or iron. Aluminum naturally forms a thin and protective oxide layer on its surface when exposed to air, which acts as a barrier against corrosion. This corrosion resistance makes aluminum pulleys suitable for applications in outdoor environments or areas where exposure to moisture, chemicals, or saltwater is a concern. It helps to prolong the lifespan and maintain the performance of the pulleys in such conditions.
  • Good Conductivity: Aluminum is an excellent conductor of both electricity and heat. Aluminum pulleys offer good electrical conductivity, making them suitable for applications where electrical grounding or conductivity is required. They can help dissipate electrical charges or heat generated during operation, contributing to the overall safety and efficiency of systems that incorporate aluminum pulleys.
  • Low Friction: Aluminum pulleys typically have low friction properties due to the smooth surface finish of aluminum and its compatibility with various lubricants. The low friction characteristics of aluminum pulleys reduce energy losses, minimize wear and tear on cables or ropes, and allow for smoother and more efficient operation. These pulleys are often used in applications where minimizing friction and maximizing energy transfer are essential, such as in mechanical systems or conveyors.
  • High Strength-to-Weight Ratio: Although aluminum is lightweight, it possesses a high strength-to-weight ratio. This means that aluminum pulleys can offer sufficient strength and load-bearing capacity while still being significantly lighter than pulleys made from other materials. The high strength-to-weight ratio of aluminum pulleys allows for the design of lighter structures and systems without compromising on performance or safety.
  • Versatility and Adaptability: Aluminum pulleys are versatile and adaptable to a wide range of applications. They can be machined or cast into different shapes and configurations, providing flexibility in design. Aluminum pulleys can be customized to meet specific requirements, such as different load capacities, groove dimensions, or attachment methods. The versatility and adaptability of aluminum pulleys make them suitable for diverse industries, including material handling, construction, manufacturing, and recreational activities.

In summary, using aluminum pulleys in various applications offers advantages such as weight reduction, corrosion resistance, good conductivity, low friction, high strength-to-weight ratio, and versatility. These advantages make aluminum pulleys a preferred choice in industries where the benefits of aluminum are desired, allowing for efficient, durable, and reliable operation in a wide range of applications.

China Standard Factory Price Aluminum Gt2 Timing Belt Pulley for Transmission Machine   alternator pulley	China Standard Factory Price Aluminum Gt2 Timing Belt Pulley for Transmission Machine   alternator pulley
editor by CX

2024-05-08