China supplier Hot Saleing China Factory Stainless Spare Part Tensioner Steel Pulley Wheel Aluminum Alloy Pulley wholesaler

Product Description

Hot Saleing China Factory Stainless Spare Part Tensioner Steel Pulley Wheel Aluminum Alloy Pulley

Product Description:

1. In the wire and cable industry, ceramics has become the material of choice and convenience. Almost all facets of wire and cable manufacture have benefited by the use of ceramics in the production processes.

2. Product quality and output have been maximized with minimum downtime; Lower wear
Problems and surface defects.

3. Pulley flanges, CNC Machined and available in fully anodized Aluminum, coated with anti corrosion layers, are not affected by most wire drawing solutions and do not need frequent maintenance vis-à -vis Phenolic materials. The flanges are held together by means of SS screws. High performance bearings are used and are pressed fitted into the metal flanges. The metal part is duly anodized to prevent rusting.

Product Feature:

1. Flanged ceramic roller, Wire guide pulleys (ceramic pulleys) is commonly used component when wire passing is required, it can be used in coil winding machine, cable machine and the textile machinery as well. The porcelain ring is mounted on the bearing, Coil winding wire guide pulley(wire roller) will rotate by the thread and wire passing on the surface of the ring. Thus the sliding friction has been converted to the static friction.

2. But at the start and stop, in order to overcome the inertia, there will be a partial sliding friction. The surface Polish degree of the porcelain ring reaches Ra0.2; The beating during rotation is under 0.15. We select the 99% AL2O3 as the material with the hardness of HRA88 and the density of 3.85…Two nylon side walls have been put to the both side of the ceramic ring and the bearing, coil winding wire guide pulley (wire roller) combines 1 wire roller.

Service:

1. With many available designs and configurations, such as bolt together, CHINAMFG ceramic, or coated aluminum. CHINAMFG can satisfy the unique requirements of the wire and cable industry.

2. HARTAI’s AL95 guide pulleys are long lasting, will help improve wire surface quality and at the same time reduce maintenance and production costs.

3. CHINAMFG offers dozens standard sizes of guide pulleys. A large inventory of pulleys is maintained for the most widely used sizes for immediate delivery. Xihu (West Lake) Dis. pulleys can also be manufactured to specific requirements and detail.

Features :

1.The middle ceramic coil is made of precise ceramic and matched with high-speed bearing 2. The winding tension can be maintained in a stable manner through the pulleys .

3.Baffles in both sides can prevent the wire to jump out of the groove .

4.The groove is polished to Ra0.2 .

Advantages :

1.Easy to be installed
2.Low coefficient of frictio
3. High speed running bearing
4.High quality and competitive prices

Specifications of wire guide pulley ( ± 0.5mm)

Model A B C D E
HT1001 20 15 3 4.8 3
HT1002 28.7 20 4/5 6.4 4
HT1003 30.4 15 3 10 3
HT1004 40 20 4/5 15 3
HT1005 45 30 5/6 10 6
HT1006 60 40 8/10 13 7
HT1007 60 40 6/8 18 6
HT1008 79.2 50 10 15 9
HT1009 80.5 40 8 25 7
HT1571 100 50 10 29.5 9

 

Company profile 

HARTAI TECHNOLOGYLIMITED was founded in 2001, the factory is located in HangZhou city. ZheJiang province.

We specialized in the manufacture and RD of the component which is used in coil of wire and tension systems. textile machinery and electrical industry precision ceramics. Such as: coil winding nozzle, coil winding tensioner, tension meter, ceramic eyelets, ceramic coating pulley. etc.

We produce high quality coil winding nozzle which include tungsten carbide nozzle, ruby nozzle and ceramic nozzle. We adopt the excellent raw material and technology to ensure best quality which exceed our customer’s expection. Our main customer Mitsubishi, ABB, SVM, YKK. etc, We expect long term relationship with you! 

 

FAQ

1. How can I get a quotation?
 
You can find our contact information below this page and some detail information will be very helpful to get an exact quotation. We will give quotation within 24hours, if urgent, please tell us and we will regard your inquiry priority.
 
2. How can I get a sample?
 
As the price confirmed, you can require for samples. 
 
3. Can you do the design for us?
 
 Yes, we have our factory and we can make OEM order.
 
 
4. How long can I expect to get the sample?
 
Normally it takes 7-15days to produce the sample.
 
 
5. What about the lead time for mass production?
 
It depends on what kind of products you ordered. Generally, 15-25days for mass order.
 
We sincerely hope to get your inquiry of this voice coil actuator! If any questions, please feel free to contact us.  Thanks for visiting our website!O(∩_∩)O

 

Certification: CE, ISO
Pulley Sizes: Type D
Manufacturing Process: Polishing
Material: Stainless Steel
Surface Treatment: Polishing
Application: Wire Guide Machine
Samples:
US$ 5/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

aluminum pulley

Are aluminum pulleys suitable for use in automotive and mechanical systems?

Yes, aluminum pulleys are suitable for use in automotive and mechanical systems, offering several advantages that make them a popular choice. Here is a detailed explanation of why aluminum pulleys are suitable for use in automotive and mechanical systems:

  • Lightweight: Aluminum is known for its lightweight nature. Compared to other materials like steel, aluminum pulleys are significantly lighter. This weight advantage is particularly beneficial in automotive and mechanical systems where reducing overall weight is desirable. The use of aluminum pulleys helps improve fuel efficiency in vehicles, reduce the load on mechanical components, and enhance overall system performance.
  • Corrosion Resistance: Aluminum pulleys offer inherent corrosion resistance. This is crucial in automotive and mechanical systems that may be exposed to moisture, humidity, and other corrosive elements. The corrosion resistance of aluminum helps prevent the pulleys from deteriorating over time, ensuring their long-term performance and durability in challenging environments.
  • High Strength-to-Weight Ratio: Despite being lightweight, aluminum pulleys exhibit a high strength-to-weight ratio. This means they can withstand substantial loads and forces while maintaining their structural integrity. The high strength-to-weight ratio of aluminum pulleys makes them capable of handling the demands of automotive and mechanical systems, providing reliable power transmission and smooth operation.
  • Heat Dissipation: Aluminum is an excellent conductor of heat. In automotive and mechanical systems, where heat generation is common, aluminum pulleys can help dissipate heat effectively. The efficient heat dissipation properties of aluminum pulleys contribute to the cooling and temperature management of the system, preventing overheating and potential damage to other components.
  • Machinability: Aluminum is highly machinable, allowing for precise manufacturing and customization of pulleys to meet specific system requirements. The machinability of aluminum simplifies the production process, enabling the creation of intricate designs and accurate dimensions for optimal performance. This makes aluminum pulleys versatile and adaptable to various automotive and mechanical applications.
  • Reduced Noise and Vibration: Aluminum pulleys contribute to reduced noise and vibration levels in automotive and mechanical systems. The lightweight construction and smooth operation of aluminum pulleys minimize vibrations and dampen noise generated during power transmission. This results in quieter operation, improved comfort, and enhanced user experience.

In summary, aluminum pulleys are suitable for use in automotive and mechanical systems due to their lightweight nature, corrosion resistance, high strength-to-weight ratio, heat dissipation properties, machinability, and ability to reduce noise and vibration. These characteristics make aluminum pulleys an excellent choice for applications where weight reduction, durability, and efficient power transmission are essential.

aluminum pulley

What safety considerations should be kept in mind when using aluminum pulleys?

When using aluminum pulleys, it is important to keep several safety considerations in mind to ensure the safe operation of the system. Here is a detailed explanation of the safety considerations that should be kept in mind when using aluminum pulleys:

  • Proper Installation: Ensure that the aluminum pulleys are installed correctly according to the manufacturer’s instructions. Improper installation can lead to misalignment, belt slippage, or other issues that can compromise safety. Follow the recommended torque specifications and use appropriate fasteners to secure the pulleys in place.
  • Weight Capacity: Consider the weight capacity or load-bearing limits of the aluminum pulleys. Ensure that the pulleys are suitable for the intended application and can handle the expected loads. Exceeding the weight capacity of the pulleys can lead to structural failure, posing a safety risk.
  • Maintenance and Inspection: Regularly inspect the aluminum pulleys for signs of wear, damage, or deterioration. Implement a maintenance schedule that includes cleaning, lubrication, and inspection to ensure that the pulleys are in good condition. Address any issues promptly to prevent potential safety hazards.
  • Guarding: In certain applications, it may be necessary to install appropriate guards or protective barriers around the aluminum pulleys. Guards help prevent accidental contact with moving parts, reducing the risk of injuries. Assess the specific requirements of the system and implement suitable guarding measures as needed.
  • Safe Access and Lockout/Tagout: When performing maintenance or repair tasks involving the aluminum pulleys, follow proper lockout/tagout procedures to ensure the system is safely shut down and de-energized. Use appropriate personal protective equipment (PPE) and provide safe access to the pulleys, considering factors such as height, reach, and stability.
  • Training and Operator Awareness: Provide proper training to operators and maintenance personnel regarding the safe use and handling of aluminum pulleys. Ensure that they are aware of potential hazards, proper operating procedures, and emergency protocols. Promote a safety-conscious culture and encourage reporting of any safety concerns or incidents.

By keeping these safety considerations in mind, the risks associated with using aluminum pulleys can be minimized, and the overall safety of the system can be enhanced. Proper installation, adherence to weight capacity limits, regular maintenance and inspection, guarding when necessary, following lockout/tagout procedures, and providing adequate training and awareness contribute to a safe working environment when using aluminum pulleys.

aluminum pulley

What is an aluminum pulley, and how is it different from other pulleys?

An aluminum pulley is a type of pulley that is specifically made using aluminum as the primary material. It is designed to provide the benefits and characteristics associated with aluminum while serving its intended pulley function. Here is a detailed explanation of what an aluminum pulley is and how it differs from other pulleys:

  • Material Composition: An aluminum pulley is primarily made from aluminum, which is a lightweight metal known for its excellent strength-to-weight ratio. Aluminum is chosen for its specific properties, including high corrosion resistance, electrical conductivity, thermal conductivity, and low density. These characteristics make aluminum pulleys advantageous for various applications where weight reduction, durability, and resistance to environmental factors are important considerations.
  • Weight Reduction: One of the key advantages of aluminum pulleys is their lightweight nature. Aluminum is significantly lighter than materials such as steel or iron commonly used in pulley construction. The reduced weight of aluminum pulleys offers several benefits, including easier handling, lower inertia, and reduced strain on the supporting structures and cables. The lightweight nature of aluminum pulleys also contributes to energy efficiency in systems where pulleys are involved in rotational motion.
  • Corrosion Resistance: Aluminum pulleys are highly resistant to corrosion, especially when compared to ferrous metals like steel or iron. Aluminum naturally forms a thin and protective oxide layer on its surface when exposed to air, which acts as a barrier against corrosion. This corrosion resistance makes aluminum pulleys suitable for applications in outdoor environments or areas where exposure to moisture, chemicals, or saltwater is a concern. It helps to prolong the lifespan and maintain the performance of the pulleys in such conditions.
  • Conductivity: Aluminum is an excellent conductor of both electricity and heat. Aluminum pulleys offer good electrical conductivity, making them suitable for applications where electrical grounding or conductivity is required. They can help dissipate electrical charges or heat generated during operation, contributing to the overall safety and efficiency of systems that incorporate aluminum pulleys.
  • Low Friction: Aluminum pulleys typically have low friction properties due to the smooth surface finish of aluminum and its compatibility with various lubricants. The low friction characteristics of aluminum pulleys reduce energy losses, minimize wear and tear on cables, and allow for smoother and more efficient operation. These pulleys are often used in applications where minimizing friction and maximizing energy transfer are essential, such as in mechanical systems or conveyors.
  • Applications: Aluminum pulleys find applications in a wide range of industries and systems. They are commonly used in material handling equipment, conveyor systems, lifting and rigging applications, and even in recreational activities such as rock climbing or zip-lining. The lightweight nature, corrosion resistance, and other properties of aluminum pulleys make them suitable for situations where weight reduction, durability, and performance are critical.

In summary, an aluminum pulley is a pulley specifically manufactured using aluminum as the primary material. It offers advantages such as lightweight construction, corrosion resistance, good conductivity, low friction, and compatibility with various applications. These characteristics differentiate aluminum pulleys from other types of pulleys and make them a preferred choice in industries where the benefits of aluminum are desired.

China supplier Hot Saleing China Factory Stainless Spare Part Tensioner Steel Pulley Wheel Aluminum Alloy Pulley   wholesaler China supplier Hot Saleing China Factory Stainless Spare Part Tensioner Steel Pulley Wheel Aluminum Alloy Pulley   wholesaler
editor by CX

2023-10-02