China wholesaler OEM Cast Iron Aluminum Alloy Die Casting Industrial Belt Pulley pulley drive

Product Description

Stone/Rock/Mining Crusher Spare Parts Jaw/Cone/Impact/VSI Crusher Parts
We provide crusher spare parts for many band of crushing plants. 

We provide replacement parts for many brands of crushing plants. like, manganese liners,cone crusher mantle and concave(bowl liner), hsi bars and liners, blow bars, side liners, jaw liners, jaw plates, teeth plates, VSI wear parts, etc, for jaw crusher, cone crusher, impact crusher, VSI sand maker, etc.

We can provide custom casting service, based on the drawings from the clients.
We will make wooden mould, and sand cast the parts, after a series processes, you will get high quality wear parts in high manganese matching your machines. 
1-Introduction of Jaw Crusher Parts
Jaw plate is manufactured with super high manganese steel, therefore it has a service life 50~100% longer than those made of traditional high manganese steel. Every model of PE series jaw crushers is tested for shock, stress, strain, thermal loading, deformation, vibration and noise under a wide range of load conditions. The special processing techniques ensure that our jaw plate has leading performance:
1)Using cold processing hardening technology, the hardness is improved.
2)Water toughening technology to avoid making the performance poor during the process of natural phase change.

2- Introduction of Cone Crusher Parts
which is designed to protect the Cone Crusher, thus improves the working life.We supply high qualified concave in high Cr, Mo, alloy steel for Cone Crusher.
Cone Crusher Parts 
1. Spare parts for Cone Crusher.
2. Be used in manganese steel
3. We can do as per customer’s requirements.
We manufacture an extensive range of wear and spare parts in China for the worlds most popular crushing brands, like the spare parts for the below crushers.

Crusher type Model Spare parts
Cone   crusher HP100, HP200, HP300, HP400, HP500, HP4, HP5, GP100, GP200, GP300, GP550, GP11 Bowl liner, mantle
H2800, H3800, H4800, H6800, H7800, H8800, S2800, S3800, S4800, S6800
4FT.Standard, 4-1/4FT.Short head , 5-1/2FT.Standard

Features of cone crusher wear parts :
1) Material: high manganese steel:Mn13Cr2, Mn18Cr2, etc;
2) Use: Machinery in metal recovery smash, mine, metallurgy, chemical industry, cement, petroleum etc.
3) Production quality testing: High frequency infrared carbon & sulfur analyzer, Metallographic microscope, Machinery performance testing equipment, Hardness testing equipment, Ultrasonic inspection equipment
4) Easy installation: The anti-abrasion block is a semi-permanent part, which is easy for replacement.
Chemical composition of cone crusher wear parts

Code Elem C Mn Si Cr Mo P S
ZGMn13-1 1-1.45 11-14 0.3-1 ≤0.09 ≤0.04
ZGMn13-2 0.9-1.35 11-14 0.3-1 ≤0.09 ≤0.04
ZGMn13-3 0.9-1.35 11-14 0.3-0.8 ≤0.09 ≤0.04
ZGMn13-4 0.9-1.3 11-14 0.3-0.8 1.5-2 ≤0.09 ≤0.04
ZGMn13-5 0.75-1.3 11-14 0.3-1 0.9-1.2 ≤0.09 ≤0.04

3-Introduction of Impact Crusher Parts
Blow bar Made by high wear-resisting material:high chrome cast-iron and high-manganese steel.
We manufacture an extensive range of wear and spare parts in China for the worlds most popular crushing brands.
 
Chemical composition of Impact Crusher Parts

NO. chemical composition % HRC
C Si Mn Cr Mo Na Cu P S
KmTBCr4Mo 2.5-3.5 0.5-1.0 0.5-1.0 3.5-4.5 0.3-0.5 ≤0.15 ≤0.10 ≥55
KmTBCr9Ni5Si2 2.5-3.6 1.5-2.2 0.3-0.8 8.0-10.0 0-1.0 4.5-6.5 4.5-6.5 ≥58
KmTBCr15Mo 2.8-3.5 ≤1.0 0.5-1.0 13-18 0.5-3.0 0-1.0 0-1.0 ≤0.10 ≤0.06 ≥58
KmTBCr20Mo 2.0-3.3 ≤1.2 ≤2.0 18-23 ≤3.0 ≤2.5 ≤1.2 ≥60
KmTBCr26 2.3-3.3 ≤1.2 ≤1.0 23-30 ≤3.0 ≤2.5 ≤2.0 ≥60

Crusher Wear Parts

 

After-sales Service: One Year
Warranty: One Year
Certification: ISO 9001:2008
Standard: AISI, GB, ASTM, DIN
Surface Treatment: Without Processing
Manufacturing Process: Casting
Samples:
US$ 200/Piece
1 Piece(Min.Order)

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Customization:
Available

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aluminum pulley

Can aluminum pulleys withstand outdoor or marine environments?

Yes, aluminum pulleys can withstand outdoor and marine environments, thanks to their inherent properties and corrosion resistance. Here is a detailed explanation of how aluminum pulleys perform in outdoor and marine environments:

  • Corrosion Resistance: Aluminum is known for its excellent corrosion resistance. When exposed to outdoor or marine environments, where pulleys may come into contact with moisture, humidity, saltwater, or other corrosive elements, the natural oxide layer that forms on the surface of aluminum acts as a protective barrier. This oxide layer prevents further corrosion and protects the underlying metal, allowing aluminum pulleys to withstand the corrosive effects of these environments.
  • Marine-grade Aluminum: In marine environments, where exposure to saltwater and salt spray is prevalent, marine-grade aluminum is often used for pulleys. Marine-grade aluminum alloys, such as 5052 or 6061, offer enhanced corrosion resistance and are specifically designed to withstand the harsh conditions encountered in marine applications. These marine-grade alloys provide additional protection against corrosion, making them suitable for pulleys used in marine environments.
  • Sealing and Coating Options: To further enhance the corrosion resistance of aluminum pulleys in outdoor or marine environments, additional sealing or coating options can be applied. For example, pulleys can be anodized, which involves creating a thicker and more durable protective oxide layer on the aluminum surface. Anodizing provides a higher level of corrosion resistance and improves the pulleys’ ability to withstand outdoor or marine conditions.
  • Proper Maintenance: While aluminum pulleys are inherently corrosion-resistant, proper maintenance is still important for their longevity in outdoor or marine environments. Regular cleaning and inspection can help remove dirt, salt residue, or other contaminants that may accumulate on the pulleys. Additionally, lubrication of pulley bearings or moving parts can ensure smooth operation and prevent potential issues caused by friction or wear.
  • Consideration of Design and Materials: When using aluminum pulleys in outdoor or marine environments, it is essential to consider the specific design and materials used in their construction. The pulleys should be designed to withstand the expected loads, forces, and environmental conditions. Additionally, the choice of aluminum alloy and any additional coatings or treatments should be selected based on the specific requirements of the outdoor or marine environment to ensure optimal performance and longevity.

In summary, aluminum pulleys can indeed withstand outdoor and marine environments due to their corrosion resistance and appropriate material selection. The inherent corrosion resistance of aluminum, coupled with the use of marine-grade alloys and potential sealing or coating options, allows aluminum pulleys to perform reliably in these demanding environments. Proper maintenance and consideration of design and materials further contribute to their durability and ability to withstand outdoor or marine conditions.

aluminum pulley

What safety considerations should be kept in mind when using aluminum pulleys?

When using aluminum pulleys, it is important to keep several safety considerations in mind to ensure the safe operation of the system. Here is a detailed explanation of the safety considerations that should be kept in mind when using aluminum pulleys:

  • Proper Installation: Ensure that the aluminum pulleys are installed correctly according to the manufacturer’s instructions. Improper installation can lead to misalignment, belt slippage, or other issues that can compromise safety. Follow the recommended torque specifications and use appropriate fasteners to secure the pulleys in place.
  • Weight Capacity: Consider the weight capacity or load-bearing limits of the aluminum pulleys. Ensure that the pulleys are suitable for the intended application and can handle the expected loads. Exceeding the weight capacity of the pulleys can lead to structural failure, posing a safety risk.
  • Maintenance and Inspection: Regularly inspect the aluminum pulleys for signs of wear, damage, or deterioration. Implement a maintenance schedule that includes cleaning, lubrication, and inspection to ensure that the pulleys are in good condition. Address any issues promptly to prevent potential safety hazards.
  • Guarding: In certain applications, it may be necessary to install appropriate guards or protective barriers around the aluminum pulleys. Guards help prevent accidental contact with moving parts, reducing the risk of injuries. Assess the specific requirements of the system and implement suitable guarding measures as needed.
  • Safe Access and Lockout/Tagout: When performing maintenance or repair tasks involving the aluminum pulleys, follow proper lockout/tagout procedures to ensure the system is safely shut down and de-energized. Use appropriate personal protective equipment (PPE) and provide safe access to the pulleys, considering factors such as height, reach, and stability.
  • Training and Operator Awareness: Provide proper training to operators and maintenance personnel regarding the safe use and handling of aluminum pulleys. Ensure that they are aware of potential hazards, proper operating procedures, and emergency protocols. Promote a safety-conscious culture and encourage reporting of any safety concerns or incidents.

By keeping these safety considerations in mind, the risks associated with using aluminum pulleys can be minimized, and the overall safety of the system can be enhanced. Proper installation, adherence to weight capacity limits, regular maintenance and inspection, guarding when necessary, following lockout/tagout procedures, and providing adequate training and awareness contribute to a safe working environment when using aluminum pulleys.

aluminum pulley

Can you explain the industries where aluminum pulleys are commonly employed?

Aluminum pulleys find applications in a wide range of industries due to their unique properties and advantages. The versatility and benefits of aluminum make it an ideal material for pulleys in various sectors. Here is a detailed explanation of the industries where aluminum pulleys are commonly employed:

  • Material Handling: Aluminum pulleys are extensively used in material handling industries. They are employed in conveyor systems, lifting equipment, and hoists. The lightweight nature of aluminum pulleys makes them suitable for applications where weight reduction is crucial, such as overhead crane systems or portable lifting devices. Aluminum pulleys offer efficient and smooth operation while handling and transporting materials in manufacturing plants, warehouses, distribution centers, and logistics facilities.
  • Construction: The construction industry utilizes aluminum pulleys in various applications. They are employed in construction hoists, scaffolding systems, and cable-driven equipment. Aluminum pulleys offer advantages such as weight reduction, corrosion resistance, and durability, making them suitable for construction sites, where the pulleys are exposed to outdoor elements and heavy loads. Additionally, the lightweight nature of aluminum pulleys simplifies transportation and installation processes in construction projects.
  • Manufacturing: In the manufacturing sector, aluminum pulleys are commonly used in machinery and equipment. They find applications in conveyor systems, assembly lines, and automated production processes. Aluminum pulleys provide low friction operation and efficient power transmission, contributing to the overall productivity and reliability of manufacturing operations. The corrosion resistance of aluminum pulleys is also beneficial in manufacturing environments where exposure to chemicals or moisture is a concern.
  • Recreational Activities: Aluminum pulleys are employed in various recreational activities that involve rope or cable systems. For example, in rock climbing, zip-lining, or aerial adventure courses, aluminum pulleys are used in safety systems and equipment. The lightweight nature and durability of aluminum pulleys make them well-suited for these activities, providing smooth and reliable movement along the ropes or cables while ensuring the safety of participants.
  • Marine and Offshore: The marine and offshore industries utilize aluminum pulleys in applications such as marine winches, davit systems, and boat rigging. Aluminum pulleys offer corrosion resistance, even in saltwater environments, making them suitable for marine applications. Their lightweight construction helps in reducing the overall weight of marine equipment and contributes to fuel efficiency in marine vessels. Aluminum pulleys also provide reliable and efficient operation in offshore environments where exposure to harsh conditions and extreme weather is common.
  • Agriculture: In the agricultural sector, aluminum pulleys are used in equipment such as irrigation systems, grain conveyors, and harvesters. The lightweight nature of aluminum pulleys allows for easy installation, maintenance, and adjustment of agricultural machinery. The corrosion resistance of aluminum is beneficial in agricultural environments where exposure to moisture, fertilizers, and chemicals can occur. Aluminum pulleys contribute to the smooth and efficient operation of agricultural equipment, enhancing productivity in farming and crop processing.

In summary, aluminum pulleys are commonly employed in industries such as material handling, construction, manufacturing, recreational activities, marine and offshore, and agriculture. Their unique properties, including lightweight construction, corrosion resistance, durability, and efficiency, make them suitable for diverse applications in these industries, contributing to improved performance, safety, and productivity.

China wholesaler OEM Cast Iron Aluminum Alloy Die Casting Industrial Belt Pulley   pulley driveChina wholesaler OEM Cast Iron Aluminum Alloy Die Casting Industrial Belt Pulley   pulley drive
editor by CX

2023-12-04